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SPECIFICATION OF
WAFER STICK LINE
(1) WAFERSTICK OVEN type SWS-3L-IW
- Capacity:
Optimum 10,800 pcs / hour / machine 3 nozzles with product length 140mm,
diameter 10,5 mm or by weight of 6,5 gr / pc = 70 kg / hour / machine 3 nozzles
or approx. total output 1,680 kgs / 24 hours
Roll wafer with or without cream : external diameter max. 18 mm (nozzle o 15
mm) and min. 8 mm (nozzle o 5 mm), roll wafer length ability 60 mm to 160 mm
- Technical:
Dimension: 3.2m W x 3.9m L x 3.1m H (with exhaust fan).
Working area: 3.5m W x 4.5m L.
Machine weight approx 4 ton self standing on flat and level concrete floor.
LNG consumption = 6.5 m3/hr/mc at drum speed 36 sec/circle (Kraft's standard)
or LPG consumption = 4.3 kg/hr/mc
Electric consumption 11 kw/mc standard 3phase 380V 50hz
Compressed air: pressure 5-6 bar standby for blowing blocked nozzle
(optional : Compressor 3 hp for 3 machines)
- Material:
Baking drum : cast iron FC-20 with diameter 2 m, width 400mm, thickness 50-55
mm, driven by 0.75kw geared motor with inverter through chain and sprocket
with maximum drum speed 32 sec/round, temperature 130 - 180 oC.
Frame : angle bar 80x80x8, ms plate 5mm, silver painted.
Insulation density : 100 kg/m3 of rockwool with thickness of 1- 3 covered with
ss plate 0.3mm.
Cladding : ss plate 1-2mm, flat and profiled.
Burner : 12 units of Infrared Burner (Daido - Japan) underneath the drum and 6
units of Torch Burner on upper side of drum right & left (Sugitama) with flame
sensor by 2 units UV light detector (Krom Schroeder - Germany)
- Gas line safety equipment :
2 uts of Solenoid Valve in series for Pilot Burner, 2 uts of Solenoid Valve in series
for Infrared Burner, 2 uts of Solenoid Valve in series for Main Gas Supply (Asco -
USA), 2 units Hi and Lo Pressure Switches, 1 unit Low Pressure Switch for air
supply (Antunes - USA)
- Gas train is located at rear outside of oven, with equipment :
1 unit Burner Control (Krom Schroder - Germany), 2 units Second Stage
Regulator (Invensys - USA), 1 unit Gas Filter (Guiliani Anello - Italy)
- Equipment supplied:
- 1 unit Paste Tank : volume 45 ltr, material ss 1.5mm, dimension diameter 500 x
H 300, radius at corners, stirrer on top, with 3 units gear pumps, cast iron gear
type, cast iron housing, driven by 3 units of 0.5hp geared motor with inverter at
inside main panel, all units are located on a table with castor, material of ss square
tube 40x40 and ss plate 1.5mm.
- 1 unit Dough/Batter Tank: volume 45 ltr, material ss 1.5mm, dimension
L590xW230xH230, with 3 units gear pumps, bronze gear type, cast iron housing,
driven by 3 units of 0.5hp geared motor with inverter at inside main panel, all units
are located on a table with castor, material of ss square tube 40x40 and ss plate
1.5mm.
- 1 unit Gravity Tank for Coloured Batter : ss 1.5mm, volume 20 ltr
- 1 unit Gravity Tank for Glueing System : ss 1.5mm, volume 20 ltr
Both gravity tank are located at left top of machine, outlet with gate valves and
flex hose
- 3 units of Roller Winder: driven by 6 units of 0.5hp motor with inverter.
- 3 units Rotary Cutter: driven by 3 units 0.25hp motor and clutch-brake (Chain
Tail - Taiwan), cutter equipped with photo electric length sensor and proximity
stop sensor (Pepperl+Fuchs - Germany)
- 3 units Outlet Chute: made of half cut of ss tubing
- Standard sparepart: approx for 1 year operation, depending on operator skill.
15 pcs Nozzles diameter 8 mm, 9 pcs Teflon seal for injector, 9 pcs Teflon tip for
moulding 1 set Toolbox with proper tools
Note: Main drive geared motor (Nord-Germany), geared motor (TPG-Taiwan), motor
(TPG-Taiwan / Siemens-Germany)
Electric parts: Main Switch (Klockner Mueller-Germany), MCB (Merlin Gerin-France),
Relay, Contactor and Thermis, Push Button, Cable Terminal (Telemecanique-France),
Timer (Omron-Japan), Inverter (Telemecanique-France)
Connection : customer should provide,
- gas line: from the machine stop valve to gas line.
- electric: from the machine main panel to sub-distribution panel.
- compressed air: from the machine to air line.
- exhaust chimney: from the exhaust pipe at exhaust blower to outside the building
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(2) WAFERSTICK OVEN type SWS-3L-IWP:
- Capacity:
Optimum 10,800 pcs / hour / machine 3 nozzles with product length 140mm,
diameter 10,5 mm or by weight of 6,5 gr / pc = 70 kg / hour / machine 3 nozzles
or approx. total output 1,680 kgs / 24 hours
Roll wafer with or without cream : external diameter max. 18 mm (nozzle o 15
mm) and min. 8 mm (nozzle o 5 mm), roll wafer length ability 60 mm to 160 mm
- Technical:
Dimension: 3.2m W x 3.9m L x 3.1m H (with exhaust fan).
Working area: 3.5m W x 4.5m L.
Machine weight approx 4 ton self standing on flat and level concrete floor.
NG consumption = 6.5 m3/hr/mc at drum speed 36 sec/circle (Kraft's standard)
or LPG consumption = 4.3 kg/hr/mc
Electric consumption 11 kw/mc standard 3phase 380V 50hz
Compressed air: pressure 5-6 bar standby for blowing blocked nozzle
(optional : Compressor 3 hp for 3 machines)
- Material:
Baking drum : cast iron FC-20 with diameter 2 m, width 400mm, thickness 50-55
mm, driven by 0.75kw geared motor with inverter through chain and sprocket
with maximum drum speed 32 sec/round, temperature 130 - 180 ?C. Bearing and
housing SKF - Japan.
Frame : angle bar 80x80x8, ms plate 5mm, silver painted.
Insulation density : 100 kg/m3 of rockwool with thickness of 1- 3 covered with
ss plate 0.3mm.
Cladding : ss plate 1-2mm, flat and profiled.
Burner : 16 units of Infrared Burner (Daido - Japan) underneath the drum and 6
units of Torch Burner on upper side of drum right & left (Sugitama) with flame
sensor by 2 units UV light detector (Krom Schroeder - Germany)
- Gas line safety equipment :
2 uts of Solenoid Valve in series for Pilot Burner, 2 uts of Solenoid Valve in series
for Infrared Burner, 2 uts of Solenoid Valve in series for Main Gas Supply (Asco -
USA), 2 units Hi and Lo Pressure Switches, 1 unit Low Pressure Switch for air
supply (Antunes - USA), 1 set Light and Buzzer Alarm system for gas burning
failure.
- Gas train is located at rear outside of oven, with equipment :
1 unit Burner Control (Krom Schroder - Germany),1 unit Modutrol (Honeywell -
USA), 1 unit Butterfly Valve (Sugitama), 1 unit Thermocontroller (Jumo -
Germany), 1 unit Sensor Infrared - certified (Raytek - USA), 1 unit Ratio Regulator
(Eclypse - USA), 2 units Second Stage Regulator (Invensys - USA), 1 unit Gas Filter
(Guiliani Anello - Italy)
- Equipment supplied:
- 1 unit Paste Tank : volume 45 ltr, material ss 1.5mm, dimension diameter 500 x
H 300, radius at corners, stirrer on top, with 3 units ss gear pumps driven by
3 units of 0.5hp geared motor (Nord-Germany) with inverter at inside main panel),
all units are located on a table with castor, material of ss square tube 40x40 and ss
plate 1.5mm. Included 400 W band heater, insulated rockwoll density 80 covered
with ss plate 0.8mm
- 1 unit Dough Tank: volume 45 ltr, material ss 1.5mm, dimension diameter 500 x
H 300, radius at corners, with 3 units ss gear pumps driven by 3 units of 0.5hp
geared motor (Nord-Germany) with inverter at inside main panel, all units are
located on a table with castor, material of ss square tube 40x40 and ss plate
1.5mm.
- 1 unit Colored Dough Tank: with specification same as Dough Tank.
- 3 units of Roller Winder: driven by 6 units of 0.5hp motor (Siemens-Germany)
with inverter.
- 3 units Rotary Cutter: driven by 3 units 0.25hp motor (Siemens-Germany) and
clutch-brake (Chain Tail - Taiwan), cutter equipped with photo electric length
sensor and proximity stop sensor (Pepperl+Fuchs - Germany)
- 3 units Outlet Chute: straight type, material of ss finger and shaft with catch pan
or made of half cut of ss tubing
- 1 lot Compressed Air Blower : matr. SS pipe 1/2, copper pipe 1/4, flow control
GR 1/4 (Festo - Germany), 5 micron Filter Regulator, 0.3 micron Mist Separator,
0.01 micron Micromist Separator (SMC - Japan)
- 1 lot Bottom Catch Pan : material SS plate t=1mm
- 11 units power connectors (Legrand- France)
- Standard sparepart: approx for 1 year operation, depending on operator skill.
15 pcs Nozzles diameter 8 mm, 9 pcs Teflon seal for injector, 9 pcs Teflon tip for
moulding 1 set Toolbox with proper tools
Note: Geared Motor (Nord - Germany), Motor (Siemens - Germany)
Electric parts: Main Switch (Klockner Mueller - Germany), MCB (Merlin Gerin - France), Relay, Contactor and Thermis, Push Button, Cable Terminal, (Telemecanique - France), Timer (Omron - Japan), Inverter (Telemecanique - France)
Connection : customer should provide,
- gas line: from the machine stop valve to gas line.
- electric: from the machine main panel to sub-distribution panel.
- compressed air: from the machine to air line.
- exhaust chimney: from the exhaust pipe at exhaust blower to outside the building |