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SPECIFICATION OF FLAT
WAFER LINE (41 PLATES)

1. FLAT WAFER OVEN type SOFW-41

Dimension : L 8 x W 1,5 x H 1,75 m approx weight 16 ton.
Electric : standard 220/380V 50/60 hz, 9.5 kw.
Plates : 41 pair x 500 mm x 350 mm.
    Material ductile, ground, hard chrome coated 40-50 microns
Plate frame : cast iron ductile, hinges with thrust bearing and DU bushing, 4 pcs
    ss adjustable bolts for adjustment of sheet thickness.
Reeding : standard 4.8mm x 4.8mm x 0,6mm, ground.
Capacity : optimum 20 sheets / min, max 22 pcs/min.
Drive : 4 hp variable speed with inverter Japan, equipped with hand crank
    and limit switch protection.
Sheet release : air jet ejectors controlled by cams, and fixed bronze scraper.
Batter tank : 20 ltr with filter and level control series to Holding Tank.
Dow pump : gearpump, drive 0.5 hp with mechanical variator, clutch brake.
Heating : LPG consumption approx 22.5 kg/h (LNG = 31 m3/h), combustion blower
    3 hp, auto ignition, solenoid valve, regulator, gauge meter, burner control
    unit, air-gas mixer, modutrol, thermocontroller USA.
    Burner model triangle pipe, approx 10 uts each on upper and bottom line.
Frame : angle bar 100 and 80, UNP 180, 120, welded, high temp silver painted.
Doors : ss plate t=1.5 mm, frame ms square tube, isolator Rockwool 2",
    with air duct system.
Waste sweeper : automatic by timer, drive 1 hp fixed speed, to front side.
Outlet conveyor : 1 m, PU rod type, with starwheel 4 sub division.
Exhaust : ms plate 2mm, cover SS plate t=0.5, isolator Carborundum 1".
Optional : - Spare of 1 set Baking Frame complete with plates USD 3,500.- / set
    - Spare of 1 pair Plate (upper & lower) USD 1,800.- / pair
Equipment : Dough Holding Tank type SDH-120
Dimension : diameter 0.8m x H 1.2 m
Electric : 220/380V 50/60 hz, 0.75kw.
Capacity : tank 150 ltr matr SS t=3, water jacketed with max press 0.5 bar.
Stirrer : upside down, drive 0.5 hp fixed speed mounted on top.
Pump : gear pump, drive 0.5 hp fixed speed.

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(2) DOUGH MIXER type STM-140

Capacity : 140 kg in 15 minutes process.
Dimension : diameter 0.78m x 1.2m height, weight approx. 300 kg.
Technical : Electric consumption 5,5 kw.
    Panel with stop timer, to control the process.
    Curved bottoming tank of 3mm SUS304 with rotor and stator in the centre,
    drives by pulley v-belt with fixed speed motor
Equipment : Vibro-Separator type TVS-450 with mesh #40
Dimension : 500 mm widthx 500 mm length x 660 mm height,
    weight approx. 40 kg.
Electric : 220/380V 50/60 hz, 0.12 kw.
Material : All contact parts are stainless steel 304.
    Screen’s frame and flange are reuseable, standard #40 mesh

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(3) BALLMILL type SBM-500-MS

Capacity : 500 kg paste products of 3 hours grinding process with fineness to
   34-38    microns. Minimum capacity 100 kg.
Weight : approx. 3500 kg without cooling water, standing on level concrete floor.
Dimension : 1.8 m width x 1.8 m length x 2.1 m height.
Working area: 2.8 m width x 2.5 m length x 2.5 m height.
Electric : 220/380 V 50/60 hz, 21.5 kw.
Tank : Grinding tank Mildsteel 8mm wall and 12mm bottom
    Jacket MS plate 5 mm. Max pressure 1 kg/cm2, tested at 2.5 kg/cm2
    Tank opening cover SS plate 3mm.
Frame : 6mm, 8 mm, 16mm ms plate, UNP 150, finishing U-Pox painted.
Pump : 1 unit circulation mild steel vane pump with 1.5 kw fixed speed motor.
Agitator : 8 pcs agitator arms of hardened steel, connected with chain and
    sprocket  to fixed speed main drive 11 kw.
Steel balls : Approx. 350 kg steel balls of material Ni-Cr, Taiwan, filled to grinding
    tank.
Panel : One electric panel with timer Omron, contactors Mitsubishi, mcb Merlin Gerin.
Optional : Cooling tower 2 hp

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(4) SHEET COOLER type SSC-A-90

Dimension : L 4 x W 1.5 x H 3 m (incl inlet/outlet conveyor)
Electric : 220/380 V 50/60 hz, 1.5kw.
Frame : ms plate 12 x 150, cover ss 1.5mm
Capacity : match to oven capacity
Arms : effective for 90 sheets, matr SS304 diameter 8 mm.
Arms cover : ss plate 1mm
Drive : 1 hp fixed speed, clutch brake, sensor Omron
Passage : H 1.9 x W 0.9 m.
In/out conveyor: L 1 m x H 0.8 m, PU belt 4 rows, roller SS 304.
Drive : 2 x 0.25 hp fixed speed. Frame ss sq tube 25 x 50.

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(5) CREAM SPREADER MACHINE type SCS-1H

Dimension : L 2.2 x W 1.2 x H 0.8 m.
Electric : 220/380V 50/60hz, 2.5kw
Capacity : max 30 sheet/min, sheets/book = 2 – 5 with selector switch.
Cream tank : 40 ltr with agitator, manual feeding. Heating element optional.
Cream roller : ss dia 150 grooved. contact methode, with calibrating roller,
    drive 0.5hp variable speed.
    Conveyor inlet: frame of ss sq tube, table ss 3mm, belt pvc 2mm, with double
    scraper underneath, drive 0.5hp variable speed.
    Up-down movement with pneumatic cylinder.
Stacker : spiral system, with 2x 0.25kw brake motor, fixed speed.
Sopper : pneumatic cylinder, compressor optional.
Press head : ss pipe dia 10", adjustable 0-40mm, drive 0.5hp variable speed.
    Conveyor outlet: frame ss sq tube, table ss 3mm, belt pvc 2mm, with double
    scraper underneath, drive 0.5hp variable speed.
Automation : PLC
Frame : full ss, plate t=8, sq tube 50x50, 25x50.

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(6) BOOK COOLER type SBAC-60

Dimension : L 2.4m x W 1.6m x H 3.6m plus inlet conveyor 1m, outlet conv 1m.
Electric : 220/380V 50/60hz, 6kw
Capacity : match to Cream Spreader, max 15 book/min, effective 60 arms.
Drive : 1 hp, clutch brake Japan, fixed speed.
Air cond : 4hp compressor Bitzer, with working temp 7-9 degC, max 2 degC.
    Separated panel for AC unit.
Frame : ms plate, U-pox painted white.
Cladding : ss plate 1.5mm, with polyurethane foam isolator 2”

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(7) CUTTING MACHINE type SC-3T

Dimension : W 1.8 x L 1 x H 0.8 m.
Electric : 220/380V 50/60hz, 1.2kw
Capacity : 1-3 books/cut (max height =40mm)
    Inlet conveyor: L 1m, PU rod type, drive 0.25hp fixed speed.
Table 0 : drive pneumatic cylinder Festo with book receiver.
Table 1 : drive 0.75hp fixed speed thru chain and sprocket no 80.
Cutter : plate type 0.25 x 5mm, frame cutter ms plate galvanized.
Pusher: Aluminium plate 15mm, nylon h=50 supplied only for 1 size.
Table 2 : drive 0.75hp fixed speed thru chain and sprocket no 80.
    Cutter wire type dia 0.7mm, frame cutter ms plate galvanized.
Pusher: Aluminium plate 15mm, nylon h=50, universal size.
Automation : PLC
Frame : ss sq tube 50x50, table ss plate 3mm.
Optional : pusher and cutter frame for Table 1 : USD 500.00

Note for the Line:
- Electric consumption: 220/380V 50/60hz, 42 kw.
- Air consumption: 6 bar, 2000 m3/hr = 20hp Piston type compressor (optional)
- All gearedmotor TPG-Taiwan unless stated
- Air cylinder and pneumatic parts - Festo
- Electric parts: main switch Klockner / Klaus Neimer, mcb Merlin Gerin, contactor & relay Telemecanique, timer Omron, proximity sensor P+Fuchs, push button Han Yung-Korea, PLC and Inverter-Telemecanique, clutch brake TPG-Taiwan.
- Exclude the works for electric to building panel, exhaust chimney to the roof, gas piping main manifold and regulator from tank, cooling water, operator stand

 
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